Precise Inspection, Efficient Production: A Comprehensive Analysis of the Visual Inspection System for Gachn Group's Valve Bag Making Machines

In modern valve bag production, precise quality control and efficient production processes are crucial. As a leading global manufacturer of woven bag equipment, Gachn Group's visual inspection systems play an indispensable role in its valve bag making machines. This article will provide a detailed introduction to the technical details and advantages of Gachn Group's visual inspection systems.

I. Core Functions of the AI Visual Inspection System

Gachn Group's visual inspection system primarily includes the following modules:

1. Color Printing Inspection

Precisely measures the distance from the unwind to the needle roller (600mm) to ensure accurate print alignment.

A dual-roller design (upper roller 107mm, lower roller 73.5mm) ensures stable bag tension control.

A 500mm wide needle roller base provides ample clearance for the machine frame.

2. PP Woven Fabric Inspection

The inner side of the two side plates of the active bag-making roller are 800mm apart to ensure a smooth and wrinkle-free base fabric. The 114mm clearance above the bag prevents mechanical collisions and ensures continuous production.

3. Kick Waste Conveying Connection

The bag-discharging flat belt has a height of 104mm, perfectly aligning with subsequent conveying equipment.

The servo motor drives the finished product conveyor, providing fast response and precise control, improving overall efficiency.

II. Equipment Compatibility and Performance Parameters

Product Specifications: Supports valve bag production with widths of 40cm–65cm and heights of 120cm.

Operating Speed: 95–140 bags/minute, meeting high-speed production demands.

In-Machine Video Monitoring: Real-time recording of material flow at key workstations facilitates remote diagnosis and optimization.

Strong Brand Compatibility: This vision system is specifically designed to perfectly match not only Gachn's valve bag equipment, but also mainstream bag-making equipment from major brands on the market, including European, Chinese, and other brands, making it extremely convenient for upgrading your existing production lines.

III. Why Choose Gachn Group's Vision Inspection System?

High-Precision Measurement: All critical dimensions are monitored in real time by a vision system, ensuring that every bag meets standards.

Intelligent Rejection Mechanism: Defective products are automatically identified and rejected, significantly reducing manual re-inspection costs.

Modular Design: Flexible adjustment to production line layout supports future expansion and upgrades.

Data Visualization: All inspection data and images are uploaded in real time, supporting cloud-based analysis and report export.

IV. Gachn Group Vision

Gachn Group's vision inspection system not only enhances the automation level of valve bag making machines but also sets new industry standards in quality control, production efficiency, and equipment compatibility. Whether building a new production line or upgrading existing equipment, Gachn Group provides reliable vision inspection solutions.